Trusted by Manufacturing Leaders

AI Copilots for Real-Time Quality Control in Advanced Manufacturing

Monitor your process in real-time, predict defects as they form, and give your systems the ability to respond—not just report.

Dr Isil Berkun, Founder of DigiFab AI

UPCOMING EVENT

From Digital Twins to AI Copilots: Building the Industrial Metaverse for Smart Manufacturing

Join Dr Isil Berkun at Formnext 2025 to explore how AI copilots are transforming quality control in real-time manufacturing.

How DigiFab AI Integrates Into Your Workflow

Your Process

Existing sensors, machines, and control systems

AI Copilot

Real-time monitoring, defect prediction, quality scoring

Actionable Insights

Alerts, process adjustments, audit trails

Why This Matters for Modern Manufacturing

Most production lines treat quality control as a post-production activity. By the time inspection finds something wrong, the part and the time are already gone. DigiFab AI moves quality into the loop, embedded in your process.

Catch Defects While You Can Still Act

Monitor process stability, thermal signatures, and quality indicators at high resolution so you can pause, adjust, or intervene early instead of discovering problems days later.

Generalize Across Materials and Systems

Our models learn representations that transfer across materials, parameter sets, and even machine types, reducing the cost of deploying AI at scale across your facility.

Build a Data Asset, Not a Dashboard

Structured logs, explainable alerts, and clear audit trails make it easier to plug into MES, PLM, and certification workflows instead of creating yet another silo.

How the DigiFab AI Copilot Works

We work with the sensors and control interfaces you already have. The copilot ingests your signals, learns your process, and surfaces actionable insights without forcing you to re-architect the line.

1

Observe

Connect cameras, photodiodes, pyrometers, acoustic emission, and log streams. We align and synchronize signals from microseconds to layers.

Additive Manufacturing Advanced Fabrication Continuous Processes
2

Understand

Vision transformers and temporal models transform raw sensor data into predictions of pore formation, spatter regimes, and risk scores for each region of the build.

Process Analytics Defect Prediction Quality Scoring
3

Act

The copilot can trigger alerts, flag regions for inspection, or send parameter nudges through your existing control systems, enabling gradual automation instead of a big bang.

REST / gRPC APIs On-prem or cloud

About DigiFab AI

Dr Isil Berkun

Dr Isil Berkun

Founder, DigiFab AI • LinkedIn Top Voice

Isil is a former Staff AI Software Engineer at Intel with a PhD in Electrical Engineering. She has built production machine learning systems for semiconductor, electronics, and manufacturing lines and teaches AI and predictive analytics through LinkedIn Learning and Columbia, Portland State and Michigan State universities.

DigiFab AI is her focused effort to bring trustworthy, multi-sensor AI copilots to advanced manufacturing and smart fabrication environments.

Who Should Connect

If any of these sound like you, let's explore how DigiFab AI can add value to your operations.

Machine OEMs

Builders who want differentiated monitoring and AI options on their platforms without standing up a full internal ML research team.

Tier 1 and Tier 2 Suppliers

Semiconductor, aerospace, energy, or mobility suppliers who live with tight specs, increasing audit pressure, and the cost of scrap in high-mix environments.

R&D and Pilot Lines

Teams running advanced materials, parameter development, or qualification campaigns that need richer process data and better tools for experimentation.

Ready to Transform Your Quality Control?

DigiFab AI is currently working with a select group of manufacturing partners. Let's explore how AI copilots can integrate into your production line.

Your message will be sent directly to our team. We'll get back to you within 24 hours.